NX series stainless steel (steel) high efficiency heavy cutting milling cutter

Below HRC55 °

Product Characteristics:
It is suitable for large cutting, high feed side milling and grooving of general steel parts, stainless steel, titaniumalloy, superalloy and kovar alloy.

Product Details


α ≠ β, Unequal edge design

Large unequal design, in the suppression of tool vibration; high efficiency cutting at the same time to improve the finish of the processing surface.

 

θ1 #θ2 Unequal lead design

The lead angle of each cutting edge changes to suppress knife vibration; to achieve excellent finishing surface.

 

The latest research and development of multi-layer coating design

The newly developed AICrNJI-based multilayer coating, wear-resistant layer and heat-resistant layer of fine-grained cemented carbide substrate have good wear resistance, thermal stability and smoothness, and are suitable for high-temperature alloys, stainless steel and other difficult-to-process materials.

1

Cutting edge smooth treatment

Specially designed for high-temperature alloy cutting edge smooth treatment, greatly reducing the friction between the milling cutter and iron filings, improve processing efficiency and life.

 

 

Product Model

Blade diameter (d) Blade length (I) Shank diameter (D) Total length (1) Blade number (F)
1 3 4 50 4
1.5 3.5 4 50 4
2 5 4 50 4
2.5 6 4 50 4
3 8 4 50 4
3 9 6 50 4
3.5 10 4 50 4
4 10 4 50 4
4 12 4 75 4
4 16 4 100 4
D4R0.1 10 4 50 4
D4R0.2 10 4 50 4
4R0.5 10 4 50 4
4R1 10 4 50 4
4 11 6 50 4
5 13 6 50 4
5 20 5 75 4
5 25 5 100 4
5R0.2 13 6 50 4
6 15 6 50 4
6 18 6 50 4
6 24 6 75 4
6 30 6 100 4
6R0.2 15 6 50 4
6R0.5 15 6 50 4
6R1 15 6 50 4
8 20 8 60 4
8 24 8 60 4
8 30 8 75 4
8 35 8 100 4
8R0.5 20 8 60 4
8R1 20 8 60 4
10 25 10 75 4
10 30 10 75 4
10 40 10 100 4
10R0.5 25 10 75 4
10R1 25 10 75 4
12 30 12 75 4
12 36 12 75 4
12 45 12 100 4
12R0.5 30 12 75 4
12R1 30 12 75 4
14 40 14 100 4
16 45 16 100 4
20 45 20 100 4

Support non-standard specification customization

 

Recommended reference cutting parameters

Recommended cutting conditions side cutting

According to the four elements of processing conditions:

Machine tool rigidity, fixture firmness, tool holding force,

Under the condition of excellent chip removal, choose reasonable processing parameters cutting parameters finishing,

Cutting speed can be appropriately reduced

 

Processing material Carbon steel, alloy steel, mild steel Pre-hardened die steel, alloy steel, alloy tool steel Ferritic stainless steel, austenitic stainless steel, titanium alloy, Kovar alloy
A3, 45 steel, 40Mn, 40Cr,
40CrMo, 20CrMnTi, etc
NAK80、718H、SDK、P20、
30CrMnSiA, Cr12, etc.
201、304、430、316L、
TC4、TC6、4J29
Outer diameter D (mm) Number of revolutions S (min) Feed speed F (mm/min) Cutting depth ap (mm) Cutting width AE (mm) Number of revolutions S (min) Feed speed F (mm/min) Cutting depth ap (mm) Cutting width AE (mm) Number of revolutions S (min) Feed speed F (mm/min) Cutting depth ap (mm) Cutting width AE (mm)
1 8000 1500 2 0.1 8000 1000 2 0.1 8000 800 2 0.05
2 8000 1500 4 0.1 8000 1000 4 0.1 8000 800 4 0.1
3 8000 1500 5 0.3 6000 1000 5 0.2 6000 800 5 0.2
4 8000 1500 8 0.4 6000 1000 8 0.2 5000 800 8 0.2
5 6000 1500 10 1.0 5000 1000 10 0.3 4500 1200 10 0.3
6 6000 1500 10 1.0 5000 1000 10 0.3 4500 1200 10 0.3
8 4000 1500 15 1.5 5000 1200 15 0.4 3300 2500 15 0.4
10 3500 1500 20 2.0 3000 1200 20 0.5 3000 2500 20 0.5
12 3000 1200 25 2.0 2500 1200 25 0.6 2800 2500 25 0.6
16 2000 1200 30 3.0 2000 800 30 0.8 1700 1000 30 0.8
20 2000 1200 40 4.0 2000 800 40 1 1700 800 40 1
Depth of cut datum

 

Processing case one (side edge rough machining) steel

Using tools NX-D12*30*75*4T
Processing materials 42CrMo(HB180-220)
Processing mode Side milling
Cutting speed 128m/min(3400min-1)
Feed speed 885mm/min(0.065mm/Fz)
Cutting depth Ap=18mm Ae=2.4mm
Cooling mode Water-soluble cutting fluid
Use of machine tools Vertical machining center (BT50)

 

Processing case two (side edge roughing) stainless steel

Using tools NX-D12*30*75*4T
Processing materials SUS304
Processing mode Side milling
Cutting speed 110m/min(2915min-1)
Feed speed 636mm/min(0.0545mm/Fz)
Cutting depth Ap=18mm Ae=2.4mm
Cooling mode Water-soluble cutting fluid
Use of machine tools Vertical machining center (BT50)

Keywords: NX series stainless steel (steel) high efficiency heavy cutting milling cutter

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