UX series economical general purpose end mill

Below HRC55 °

Product Characteristics:
It is suitable for side milling and end milling of general steel parts, stainless steel, titanium alloy, kovar alloy and other metal materials.

Product Details


α1 ≠ α2 ≠ α3 ≠ α4, unequal blade design

all unequal design

The cutting vibration frequency of each edge is different when cutting with high efficiency

High efficiency cutting without vibration

 

A1 ≠ A2 Variable groove rake angle design

The variable groove rake angle is matched with a large cutting amount to achieve high-efficiency cutting.

Design of small arc and large arc rear angle

The small arc rear angle improves the smoothness of the machined surface while improving the machining life. The large arc rear angle provides perfect support for high-efficiency rough machining of high-temperature alloys.

Special trough design

Special groove design for smooth discharge of iron filings

 

    

 

 

Product Model

Blade diameter (d) Blade length (I) Shank diameter (D) Total length (I) Blade number (F)
1 3 4 50 4
1.5 3.5 4 50 4
2 5 4 50 4
2.5 6 4 50 4
3 8 4 50 4
3.5 10 4 50 4
4 10 4 50 4
4 12 4 75 4
4 16 4 100 4
4R0.2 10 4 50 4
4R0.5 10 4 50 4
4R1 10 4 50 4
5 13 6 50 4
5 20 5 75 4
6 15 6 50 4
6 18 6 50 4
6 24 6 75 4
6 30 6 100 4
6R0.5 15 6 50 4
6R1 15 6 50 4
8 20 8 60 4
8 24 8 60 4
8 30 8 75 4
8 35 8 100 4
8R0.5 20 8 60 4
8R1 20 8 60 4
10 25 10 75 4
10 30 10 75 4
10 40 10 100 4
10R0.5 25 10 75 4
10R1 25 10 75 4
12 30 12 75 4
12 36 12 75 4
12 45 12 100 4
12R0.5 30 12 75 4
12R1 30 12 75 4
14 40 14 100 4
16 45 16 100 4
20 45 20 100 4

Support non-standard specification customization

 

Recommended reference cutting parameters

Recommended cutting conditions side cutting

According to the four elements of processing conditions:

Machine tool rigidity, fixture firmness, tool holding force,

Under the condition of excellent chip removal, choose reasonable processing parameters cutting parameters finishing,

Cutting speed can be appropriately reduced.

 

Processing material Carbon steel, alloy steel, mild steel Pre-hardened die steel, alloy steel, alloy tool steel Ferritic stainless steel, austenitic stainless steel, titanium alloy, Kovar alloy

A3, 45 steel, 40Mn, 40Cr,
40CrMo, 20CrMnTi, etc

NAK80、718H、SDK、P20、
30CrMnSiA, Cr12, etc.
201、304、430、316L、
TC4、TC6、4J29
Outer diameter D (mm) Number of revolutions S (min) Feed speed F (mm/min) Cutting depth ap (mm) Cutting width AE (mm) Number of revolutions S (min) Feed speed F (mm/min) Cutting depth ap (mm) Cutting width AE (mm) Number of revolutions S (min) Feed speed F (mm/min) Cutting depth ap (mm) Cutting width AE (mm)
3 8000 1500 5 0.3 6000 1000 5 0.2 6000 800 5 0.2
4 8000 1500 8 0.4 6000 1000 8 0.2 5000 800 8 0.2
5 6000 1500 10 0.5 5000 1000 10 0.3 4500 800 10 0.3
6 6000 1500 10 0.6 5000 1000 10 0.3 4500 800 10 0.3
8 4000 1500 15 0.8 5000 1200 15 0.4 3300 1000 15 0.4
10 3500 1500 20 1 3000 1200 20 0.5 3000 1000 20 0.5
12 2700 1200 25 1.2 2500 1200 25 0.6 2500 1000 25 0.6
16 2000 1200 30 1.6 2000 800 30 0.8 1700 800 30 0.8
20 2000 1200 40 2 2000 800 40 1 1700 800 40 1
Depth of cut datum

 

Processing Case 1 (Coarse and Fine Integration)

Using tools UX-D10*25*75*4T
Processing materials SUS304
Processing mode Dynamic milling
Cutting speed 110m/min(3500min-1)
Feed speed 500mm/min(0.036mm/Fz)
Cutting depth Ap=15mm Ae=2mm
Cooling mode Emulsion
Use of machine tools Vertical machining center (HSK50A)

 

Machining Case 2 (Fine Milling)

Using tools UX-D10*25*75*4T
Processing materials SUS304
Processing mode fine milling
Cutting speed 110 m/min(3500min-1)
Feed speed 800mm/min(0.057mm/Fz)
Cutting depth Ap=15mm Ae=0.15mm
Cooling mode Emulsion
Use of machine tools Vertical machining center (HSK50A)

Keywords: UX series economical general purpose end mill

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