LX series high efficiency violent rough milling cutter

Below HRC55 °

Product Characteristics:
It is suitable for high speed and high feed violent processing of general steel parts, stainless steel, titanium alloy, superalloy and kovar alloy.

Product Details


Versatility super,

Suitable for most materials;

Especially suitable for high-efficiency side milling.

 

TA composite coating

The newly developed composite coating based on TiAIN is an excellent lubricity coating with smoother chip removal and can be widely used in the processing of multi-clock materials.

Shank diameter tolerance H6

Unequal design

a≠ β Unequal blade design, specially designed for steel parts;

Large unequal design, suppression of tool vibration;

High efficiency cutting at the same time, improve the finish of the processing surface.

 

Design of circular arc chip breaking groove

The arc chip-breaking groove eliminates the stress concentration point, and the iron chips are broken in high-speed processing while improving the processing efficiency.

 

Special wave distance design

Enhanced chipping resistance.

 

Sharp rake special wave design

For steel rake angle design, cutting sharpness, spindle load small chip breaking design waveform, even if the viscous material processing, the same performance.

 

Fine particle cemented carbide

The bar stock is made of the preferred cemented carbide material, which has excellent wear resistance and chipping resistance.

 

 

Product Model

Blade diameter (d)Blade length (I)Shank diameter (D)Total length (I)Blade number (F)
6156504
8208604
102510754
103010754
1040101004
123012754
1245121004
1440141004
1645161004
2045201004

Support non-standard specification customization

 

Recommended cutting conditions

Groove milling-rough milling

Processing materialCast iron, carbon steel
HT250、S45C
(~225HB)
 
Alloy Steel
SCM440
(25~35HB)
 
Pre-hardened steel
NAK80
(35~45HB)
 
Aluminum alloy, copperStainless Steel
SUS304
Duplex stainless steelTitanium alloy
Ti6AI4V
Nickel base alloy
Inconel 718
Cutting speed (m/min)110(90-130)100(80-120)80(60-100)200(180-220)70(50-80)40(20~50)60(50-70)25(20-30)
DiameterRevolutionsFeedRevolutionsFeedRevolutionsFeedRevolutionsFeedRevolutionsFeedRevolutionsFeedRevolutionsFeedRevolutionsFeed
65760790518470746084891036828293552468201618730724681248146
843207283840655345645876802621268836415361462304364960135
1033605933072530268837461442122211233312481461824364768135
1228805722592520230436451842080182431210561561536343643114
16211247819204061728312393616641344239768125115229148094
2017284161536364139226031681456105619862410496026038483
Cutting depthap:1D

 

Side milling-efficient milling

Processing materialCast iron, carbon steel
HT250、S45C
(~225HB)
 
Alloy Steel
SCM440
(25~35HB)
 
Pre-hardened steel
NAK80
(35~45HB)
 
Aluminum alloy, copperStainless Steel
SUS304
Duplex stainless steelTitanium alloy
Ti6A14V
Nickel base alloy
Inconel 718
Cutting speed (m/min)140(120-160)120(100-140)100(80-120)250(180-220)70(60-80)40(30~50)70(60-80)25(20-30)
DiameterRevolutionsFeedRevolutionsFeedRevolutionsFeedRevolutionsFeedRevolutionsFeedRevolutionsFeedRevolutionsFeedRevolutionsFeed
671521456622193651846551276836403552468201623935524681248146
8537612484608832384058296003328268836415361872688364960135
10427211443686676307251076802704211236412481872112364768135
12355210403110676259246864322704182434310561871824343643114
16268878023045201920364480020801344270768146134427048094
20211262418244371536291384016641056239605114105623938483
Cutting depthap: 2D ae:0.3D

Remarks:

1, Please use a rigid machine tool, fixture and handle.

2. Please adjust the speed and feed according to the actual cutting depth and equipment rigidity.

3. If vibration or noise occurs, please reduce the speed and feed in the same proportion.

4. Air cooling is recommended for high hardness steel and cast iron, and water-soluble cutting fluid is recommended for other materials.

 

Machining Case 1 (Groove Machining)

Using toolsLX-D10*25*75*4T
Processing materials42CrMo(HB180-220)
Processing modeRoughing of side edge
Cutting speed151 m/min(4800min-1)
Feed speed1100mm/min(0.0573mm/Fz)
Cutting depthAp=15.0mm Ae=2mm
Cooling modeWater-soluble cutting fluid
Use of machine toolsVertical machining center (BT50)

 

Processing case two (side edge rough machining)

Using toolsLX-D6*15*50*4T
Processing materials42CrMo(HB180-220)
Processing modeRoughing of side edge
Cutting speed131 m/min(7000min-1)
Feed speed1100mm/min(0.039mm/Fz)
Cutting depthAp=15mm Ae=2mm
Cooling modeWater-soluble cutting fluid
Use of machine toolsVertical machining center (HSK50A)

Milling cutter is a precision tool for cutting metal wood and composite materials with high efficiency and durability.

 
 

Keywords: LX series high efficiency violent rough milling cutter

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