titanium alloy milling cutterIt is a common tool in the cemented carbide processing industry, but many people do not understand its characteristics when using titanium alloy milling cutters, which easily affects the use effect of titanium alloy milling cutters. So what are the characteristics of titanium alloy milling cutter? Let's take a look.

1. The hardness is very high.

The hardness of titanium alloy milling cutter is very high, and its hardness is second only to diamond, so many factories will use tungsten milling cutter instead of diamond, and then use it again. The hardness of the tungsten knife is about 10k. For some materials with less complex structures, a tungsten knife can be used for processing. And compared to diamonds, tungsten knives have a very big advantage, that is, diamonds can only be used for material processing at room temperature. Once these materials are heated, they can no longer be processed with diamonds. But the tungsten knife is different. Tungsten knives can be processed regardless of whether they are materials at room temperature, materials that have not been heated, or materials that have been heated. Therefore, if you want to process the material hardness is relatively high, and has been heated, it must be processed with a tungsten knife.

2. It is not easy to be worn.

Becausetitanium alloy milling cutterThe quality is very high, so it also has a very big feature, that is, it is not easy to be worn. Generally speaking, the service life of the titanium alloy milling cutter is relatively long, even if it is used for a long time, as long as it is not deliberately destroyed, it will not produce any wear. Of course, once the tungsten knife is worn out, it can no longer be used. So you also need to pay great attention when using tungsten knives. There is no need to protect the tungsten knife, but it cannot be deliberately destroyed.

3. There are many kinds.

There are many kinds of titanium alloy milling cutters, because different milling machines use different tungsten cutters, but these different types of tungsten cutters cannot be used indiscriminately. That is to say, you should use whatever tungsten cutter your milling machine should use. Don't use it casually. After all, each different type of tungsten knife has its own advantages and disadvantages, so we must choose carefully.

Titanium alloy milling cutter relative to the workpiece feed direction and the direction of rotation of the milling cutter mainly has the following two kinds of milling:

One is parallel milling, in which the rotation direction of the milling cutter and the cutting feed direction are the same. At the beginning of the cutting, the milling cutter bites the workpiece and cuts the chips behind it.

The second is reverse milling, the rotation direction of the milling cutter is opposite to the cutting feed direction. Before cutting, the milling cutter needs to slide on the workpiece for a period of time, the cutting thickness is zero at the beginning, and the cutting thickness reaches ZUI at the end of the cutting.

In forward milling, the cutting force presses the workpiece toward the worktable, and in reverse milling, the cutting force causes the workpiece to leave the worktable. Due to the good cutting effect, the general choice is milling. Reverse milling is only considered when the machine has thread clearance problems or problems that cannot be solved by forward milling.

　　titanium alloy milling cutterEach time the chip enters the cutting, the cutting edge bears an impact load, which depends on the cross section of the chip, the workpiece material and the type of cutting. Ideally, the diameter of the milling cutter should be greater than the width of the workpiece, and the axis of the milling cutter should always be slightly offset from the centerline of the workpiece. When the tool is placed in the cutting center, it is easy to produce burrs. When the cutting edge enters and exits the cutting, the direction of the radial cutting force will continue to change, the machine tool spindle may vibrate and be damaged, the blade may break and the machined surface is very rough, the titanium alloy milling cutter will slightly deviate from the center, and the direction of the cutting force will no longer fluctuate, The milling cutter obtains a preload.